Plant Process Control
Transit Mixer Tracking
Electrical Control Panel
Automatic Batching Plant Control System and Electrical control panel
As an end-to-end supplier, we’re able to provide concrete batching systems that are capable of controlling the entire batching plant from one terminal. We continuously develop the software that we’ve created in-house to ensure that all the needs of the ever-changing concrete and aggregates industries are being met.
Our concrete plant software has quickly built up a solid user base throughout the Pakistan . we can customize it to integrate with any concrete plant.
With years of experience within the concrete industry, we’re able to offer concrete plant automation software which will allow you to optimize your production and quality.
Concrete Process Control
Our Plant Control Systems are designed specifically for concrete batching plants, we have used our industry knowledge gained over years of working in Pakistan, Afghanistan, Saudi Arabia(KSA), United Arab Emirates(UAE). we also use our customers to provide details of requirements and preferences along with industry technical data. Our systems are designed to achieve four main objectives.
- to provide production records
- to optimise plant throughput rates
- to achieve the required accuracy
- to do all this in a way that makes it easier for the plant operators
Our range of concrete batching systems are designed to suit all markets, these will range from small precast and site mixing applications, general ready mix, larger precast and specialist concrete. In addition to these plant management systems we can design and supply systems for any type of plant.
we have developed a suite of office management tools and facilities to provide complete control. This ranges from a quotation system through order control and plant shipping with truck scheduling and invoicing. In addition to these key elements of concrete production we also offer a technical package to collate, archive and provide easy access to all the available reports along with off-line mix design control.
Our engineering expertise allows us to provide systems as well as silo monitoring, aggregate loading, admixture dispensing and other customer specified control. We can supply these at various levels of complexity and detail. This includes utilizing our software design engineers, our hardware equipment design engineers, our internal panel building facility, our installation team and our support engineers.
At Malik Automation we understand the importance of reliability and of keeping any down time to a minimum. All of our systems are designed and manufactured to the highest standards to ensure their reliability. In addition to this we offer unrivaled service cover, providing guaranteed response times and immediate support facilities through our range of standard and tailor made service and support agreements.
Concrete Batching Plant computerize control system control entire plant with PLC, HMI and SCADA software.
Concrete Batching Control System Feature
1- Fully automatic and semi-auto production, or manual operation.
2- unlimited recipes with parameters for flexible production of various concrete mixes.
3- Manual and automatic free-fall correction for all components and monitoring of batching tolerance and time.
4- Material consumption statistics for all batched materials.
5- Incentory administration
6-Double Batch safety
7- The control system has the function of automatic zero adjusting. It can set zero automatically when hopper has small amount of adhesive.
8- Factory bench tested with plant simulation before shipping
9-Complete panel drawing , operation manual on CD and installed on the PC.
10-The system can be utilized with most simplicity by non-qualified personnel.
11- Consistent and accurate batching with a unique, intuitive graphical plant interface and detailed management reports
12-Reports can be displayed before printing if required and can be exported to commonly used formats such as Word, Excel and PDF
We can also upgrade your Manual Batching Plant or old Bathing plant or New Batching Plant with computerize Bathing Plant control system.
When choosing Malik Automation to provide your control needs, you are not only buying an industry leading solution, but this is just the start of things. We pride ourselves in not just selling high quality batching solutions, but in supporting our customers during the life of the system. This is done by supporting the systems, sharing industry knowledge, suggesting improvement ideas and designing systems with the future in mind. Wherever possible we build future expansion capacity into our systems to ensure that the control system grows with your business.
We offer a free consultation for all concrete plant automation projects, call us today!